Corrosion Mitigation for Pipeline Sections in Texas Using ZERUST® Zerion® FVS
Application of a corrosion inhibitor solution to support preservation of two pipeline sections.
Project Details
Location: Texas, USA
Date: July 2026
Contractor: ZERUST Integrity Solutions®
Client: Confidential
Project Summary
ZERUST Integrity Solutions® supported a corrosion mitigation project for two sections of a terminal pipeline network in Texas, USA. The project focused on preserving the internal surfaces of the pipe sections using a Zerion® FVS inhibitor solution.
The sections differed in size: one measured 16 inches in outside diameter and 280 feet in length, while the other measured 36 inches in outside diameter and 1,000 feet in length. After reviewing the construction details, the team developed application quantities for each section and delivered the solution through existing injection ports.
Asset & Site Details
- Assets: Two pipeline sections
- Smaller section: 16-inch outside diameter; 280 feet long
- Larger section: 36-inch outside diameter; 1,000 feet long
- Access: Two existing injection ports on each section
- Application conditions: Approximately 85°F, 75% humidity, and rainy
Solution Implemented
Products and systems used
- ZERUST® Zerion® FVS
- Existing injection ports for solution delivery
Implementation details
ZERUST Integrity Solutions® prepared Zerion® FVS with clean potable water and applied the corrosion inhibitor solution to both targeted pipe sections. Application quantities were tailored to the size of each section.
Outcome
The field engineer reported that the application was completed successfully with minimal issues. Continued monitoring was recommended to confirm the presence of inhibitor solution in the targeted assets. The field report does not include longer-term corrosion performance results.
This project demonstrates how an inhibitor solution can be applied through existing access points to support pipeline preservation.
For More Information
For more information about ZERUST® corrosion mitigation solutions, contact ZERUST Integrity Solutions®


